Hermetic Refrigerating & Heating Circulator (One operating two systems)

• Customization: Available
• After-sales Service: Free Spare Parts
• Warranty: 1 Year
• Model NO.: HRHC-2TN Series
• Type: Water-Cooled/Air-Cooled
• Cooling Method: Water-Cooled/Air-Cooled
• Unit Structure: Integral
• Selected Voltage: 380V/50HZ
• Compressor Number: 1
• Noise Level: Low
• Application Fields: Chemical
• Application Machine: Laser Equipment, Plasma Welding
• Certification: RoHS, ISO, CE
• Condition: New
• Temperature Range: -40°c ~ 200°c
• Temp. Accuracy: ±1°c
• Control Mode: Feedback Pid + Our Special Dynamic Control Calcula
• Temp. Control: Option: Process Temperature Control Mode
• Transport Package: Export Packing
• Trademark: Xiangyi
• Origin: China
• HS Code: 8418692090
• Production Capacity: 100 PCS/Month

Product Description

Application:
Reactor Systems Autoclaves, Pilot Systems, Mini Plant Systems, Scale up for Operational Development, Double wall reactors, Advanced-Flow Reactors, Distillation Systems, Material Testing, Combinational Chemistry, Semi conductor Industry, Vacuum Chambers.

Advantages & Functions

• Hermetic circulation system make sure high accuracy of temperature and extend life time of circulating liquid.
• Widely working temperatures range from -100°C to +350°Cwithout cooling fluid change
• Intelligent PID temperature control
• High stability and reproducibility of process
• Adopted plate heat exchanger, heating pipeline to improve rate of heating & cooling
• Widely cooling power range from 0.5 to 500 kW
• Brilliant 4 inch, 7 inch, 10 inch TFT touch screen with graphic display can be choose.
• Comprehensive warning and safety functions
• Rapid cooling down from high temperature (from 300°C).
• Control software is available which can communication in 200 meter distance. (Optional)
• Incredibly compact

Structure design

A fully closed piping design, high efficiency plate heat exchanger used to reduce the demand for the thermal fluid utilization while providing the system to achieve the rapid ups and downs in temperature The whole system is a closed liquid circulation system with a expansion of container, expansion of the container and the liquid circulation is adiabatic, it will not in liquid circulation, only mechanical connection, regardless of the temperature is a high temperature or low temperature, the tank temperature is limited to 60°C. The advantages by this design:

• Only the heat conduction medium in the expansion container touches the oxygen in the air. (The container temperature is limited to 60°C), therefore, during the process the risk of imbibing and volatilization of the heat conducting medium is reduced.
• No volatilization of the heat conducting medium at high temperature.
• No need to change the heat conducting medium. Continuous control the temperature range to -80°C~190°C, -70°C~220°C, -88°C~170°C, -55°C~250°C, -30°C~300°C without rising the pressure.

Display function

• All the kind of process control temperatures.
• Liquid level of the heat conducting medium in the expansion vessel.
• Indication working status of refrigeration system.
• Indication working status of heater.
• Indication working status of circulation pump.
• Temperature control mode (materials and heat transfer medium).
• Temperature upper limit and lower limit can be set.
• Temperature difference between jacket & reactor material can be set.
• Alarm when liquid is empty.
• Refrigeration compressor can be set to operate manually or automatically.
• Clear temperature curve displayed, it can be zoom and exported to computer.
• Recipe procedure set display
• Alarm note display

Principle of process control
Change the control settings of the method, the response as soon as possible in the process of the system lags behind, be the smallest system overshoot. Controlled by two PID (PID is a variable in each group) control loop structure, known as the two sets of control loops: the main circuit and from the circuit, the main control loop from the loop output as the settings. System with feed forward with PV, the master PID loop operation results of the PV output and feed forward signals  as the composite of the settings from the control loop, through such control of the temperature gradient to ensure the accuracy of temperature control system.

High repeatability of results control
   


Circulation Pump
High temperature resistant low tempera  ture magnetic drive pump or a leak-free high and low temperature shield-driven pump, reduce the risk of system leakage. At the same time the system has the advantages of low noise and big traffic flow.

Electronic expansion valve
Wide temperature range of dynamic temperature control system with electronic expansion valve produced by Emerson company, It can monitor and adjust the number of steps (0~750 Steps / minute) into the motor, precise control the liquid volume from the refrigerant , Improve control accuracy.

Configuration software (Optional)

All dynamic temperature control system HRHC-Series can be connected with the computer.
You can install and record the picture of display on the computer via the configuration software.

• Communication distance less than 200m.
• Easily temperature setting
• Real time control screen
• Curve Records
• Program selection
• Alarm screen recording

Safety protection
Many additional features to ensure the safe operation of the system. For the operation to run not normally appear in the alarm in time and displayed on the touch screen. Phase sequence, leakage protection, refrigeration system high and low voltage protection, overload the pump, compressor overload, high and low level, two independent over-temperature protection, water protection, protection of the circulation line shut.

Connecting Pipe

Items	Temp. range	Interface port
Fluorine rubber hose	-30~200°C	Φ12*16  Φ16*22  Φ20* 26
Metal insulation pipe	-60~250°C	DN15  DN20  DN25  M24*1.5  M30*1.5  M38*1.5

Date interface & software
Standard configuration:

1. Inputs of PT100 temperature sensor
2. USB data export interfaces
3. RS485 interface (MODBUS protocol)
4. Alarm contact output

Optional:

1. Inputs of 4 ~ 20mA temperature measurement
2. Inputs of 4 ~ 20mA temperature setting
3. Ethernet interface
4. RS232 interface (MODBUS protocol)
5. Computer operating software (Must be fitted with Ethernet interface)
6. External control box with touch screen display

Common Specifications:

• Control mode: Feed forward PID, PLC control
• Temperature control: Temperature of material and circulation liquid can be controlled and set
• Program:20 group programs, 45 segments for each group
• Protocol: MODBUS RTU / RS 485 Interface
• Temp. sensor: Circulation medium PT100, raw material PT100 (3 measuring points) 4~20mA (Optional)
• Control panel: 7 inches color touch screen, temperature curve display & record
• Safety: With self-diagnosis function; freezer overload protection; high-pressure switch, a variety of security features overload relays, thermal protection devices.
• Closed loop system: Fully closed system, no oil mist at high temperature, low temperature do not absorb moisture in the air, the system does not increase the pressure because the high temperature, low temperature heat transfer medium in automatic replenishment operation.

-40°C ~ 200°C Standard One operating two systems

Model		HRHC-425W-2TN HRHC-425-2TN		HRHC-435W-2TN HRHC-435-2TN		HRHC-455W-2TN HRHC-455-2TN		HRHC-475W-2TN HRHC-475-2TN		HRHC-4A10W-2TN HRHC-4A10-2TN
Temperature range		-40°C~200°C		-40°C~200°C		-40°C~200°C		-40°C~200°C		-40°C~200°C
Control Mode		Feedback PID + Our special dynamic control calculation, PLC controller
Temp. control		Option: Process temperature control mode
Program Editor		Set or control the temperature control or jacket oil temperature control
Communication Protocol		MODBUS RTU Protocol,RS485 interface
Temp. feedback		The temperature of four points: the inlet and outlet of heat-conducting medium, heater and material in reactor(External temperature sensor)
Temp. accuracy		±1°C		±1°C		±1°C		±1°C		±1°C
Heating power		2.5kw	2.5kw	3.5kw	3.5kw	5.5kw	5.5kw	7.5kw	7.5kw	10kw	10kw
Cooling capacity	200°C	2.5kw	2.5kw	3.5kw	3.5kw	5.5kw	5.5kw	7kw	7kw	10kw	10kw
	100°C	2.5kw	2.5kw	3.5kw	3.5kw	5.5kw	5.5kw	7kw	7kw	10kw	10kw
	20°C	2kw	2kw	3kw	3kw	4kw	4kw	6kw	6kw	9kw	9kw
	0°C	1.5kw	1.5kw	2.5kw	2.5kw	3kw	3kw	5kw	5kw	7.5kw	7.5kw
	-20°C	26kw	26kw	1.6kw	1.6kw	2.12kw	2.12kw	3kw	3kw	4kw	4kw
	-35°C	0.45kw	0.45kw	0.75kw	0.75kw	1kw	1kw	1.4kw	1.4kw	1.8kw	1.8kw
Circulation pump		Max25L/min 1bar	Max25L/min 1bar	Max35L/min 1bar	Max35L/min 1bar	Max50L/min 1.5bar	Max50L/min 1.5bar	Max75L/min 1.5bar	Max75L/min 1.5bar	Max75L/min 1.5bar	Max75L/min 1.5bar
Compressor		Tecumseh		Tecumseh		Tecumseh		Tecumseh		Tecumseh
Expansion valve		Danfoss		Danfoss		Danfoss		Danfoss		Danfoss
Oil separator		Emerson		Emerson		Emerson		Emerson		Emerson
Evaporator		KAORI plate heat exchanger
Operation Panel		Optional 7-inch color touch screen controller, temperature curve record, data export to Excel format
Safety protection		Self-diagnosis function; freezer overload protection; high pressure switch, overload relay, thermal protection device, liquid low level protection, high temperature protection and temperature fault protection.
Closed circulation system		The whole system is full closed circulation, there is no oil mist at high temperature and no water vapor at low temperature, pressure do not rise up when system is running. The system will supply oil automatically at low temperature.
Refrigerant		R-404A		R-404A		R-404A		R-404A		R-404A
Connection size		DN15 or M24*1.5		DN20 or M30*1.5		DN20 or M30*1.5		DN25 or M38*1.5		DN25 or M38*1.5
Water-cooled type W(cooling water@30°C)		1200L/H 1.5bar~4bar		1400L/H 1.5bar~4bar		1700L/H 1.5bar~4bar		2100L/H 1.5bar~4bar		2500L/H 1.5bar~4bar
Weight	water-cooled	220kg		295kg		350kg		400kg		450kg
	air -cooled	255kg		330kg		390kg		435kg		495kg
Power		AC 220V 50HZ 7.6kw(Max)		AC 380V 50HZ 10.5kw(Max)		AC 380V 50HZ 16.5kw(Max)		AC 380V 50HZ 23kw(Max)		AC 380V 50HZ 29.5kw(Max)
Case material		SUS 304		SUS 304		SUS 304		SUS 304		SUS 304
Optional		Optional Ethernet interface, configure the computer operating software
Optional		Optional outside touch screen display controller(separated),the communication line distance is 10 meter.
Optional Power		220V 60HZ three-phase , 440V~460V  60HZ  three-phase

Technological Process 




Packing