5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal

Product Details
Customization: Available
After-sales Service: Provide
Warranty: 1 Year
Manufacturer/Factory & Trading Company
Gold Member Since 2017

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Number of Employees
36
Year of Establishment
2005-04-06
  • 5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal
  • 5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal
  • 5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal
  • 5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal
  • 5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal
  • 5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal
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Basic Info.

Model NO.
SD-05A
Heating Mode
Transmission
Material Status
Solution
Heat Source
Electricity
Type
Laboratory Scale Spray Dryer
Weight
265kg
Transport Package
Plywood Packing
Specification
1930mm× 1030mm× 2010mm
Trademark
xiangyi
Origin
China
Production Capacity
1000

Product Description

5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal
Product
 introduction

SD-05A Pilot Spray Dryer is based on the original test spray dryer of LABFREEZ, through a large number of research and learn from the Danish GEA Niro and Anhydro spray dryer design concept, and the newly developed upgraded version of the pilot type spray dryer. Among them, SD-05A has a stable appearance, beautiful atmosphere, convenient operation, patent shape design, high quality technology level and new control system, which meets the needs of more laboratory and pilot users, and even can replace the imported spray dryer


5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal
Application
5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal
Process Description
  • SD-05A has been introduced to meet the still increasing demand for a more flexible, modern and easy-to-handle laboratory dryer having different levels of control systems. The sanitary design, the easy access to all internal surfaces and the range of available options for optimizing the configuration will be appreciated by all users
  • The liquid RN-Con feed is atomized by a two-fluid nozzle co-current or, alternatively, by an centrifugal atomizer.
  • The drying gas is heated by means of electricity, and enters the chamber via a specially LS-Adv designed gas distributor.
  • The drying chamber has a conical bottom with a 60 °cone angle. The chamber is provided with WD door, light and sight glass.
  • The plant is delivered with an PLC including necessary control and instrumentation.

Materials of Construction
  • The plant will be delivered in sanitary execution according to Food hygiene standards. All metallic parts in contact with the process, product or gasses are made in stainless steel AISI 304.
  • External surfaces and welding are polished to Ra < 1.2 µm.
  • Internal welding in product contact parts (drying chamber, powder duct, cyclone, powder container, gas duct to bag filter) have smooth surfaces, max. Ra0.8µm. Sand blasting technology on the outer surface.
  • Other internal welding are ground flush to parent sheet grit 120.
  • Stainless steel cladding is made in AISI 304.

Main Components
    • Feeding Pump
    • Two-fluid Nozzle Atomizer
    • Centrifugal Atomizer (option)
    • Delivery Fan
    • Gas Heater
    • LS-Adv Gas Distributor  
    • Drying Chamber
    • Cyclone
    • Field Instrumentation and Control System Hard Ware
5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal

Scope of supply
No. Details
1 Feed system 
1.1 Feed pump
  • peristaltic type with silicone feed pipe
  • motor (1 x 220 V, 50 Hz)
  • touch screen control, 0-100% adjustable
  • flow rate: min. 10RPM -17ml /min; max. 65RPM -118ml/min (based on water)
2 Atomizing system
2.1 Co-current two fluid nozzle atomizing system
  • using the United States imported atomizer.
  • located in the center of chamber roof.
  • Included feed tube, compressed air tube and nozzle head.
  • compressed air regulator with oil/water separator, filter.
  • compressed air consumption: 0.5-2.0 bar / 8-15kg/h, allow to operate in high compressed air pressure.
  • material, parts in feed contact: AISI 316
  • RN-Con modular structure design, nozzle atomizer and rotary atomizer can be seamlessly replaced
3 Process gas heating system
3.1 Process gas heater, electrical
  • Inlet air filter
  • Wind speed sensor for heater protection
  • Max consumption: 9.0 kW
  • Obtainable inlet temperature: Approx. 300°C
  • Material, housing: AISI 304, heating elements: Inconel 600.
4 Drying chamber system
4.1 Drying chamber
  • size ø1020 x 1600 mm, cone 60°
  • sanitary design
  • WD circular door hole design, with window observation and door cleaning function, with thermal insulation design
  • hot air distributor adopts L-Adv integrated structure design, uniform distribution, adjustable wind direction and angle l
  • rapping stud for manual removal of possible deposits
  • 2 external hammers for the air hammer, which can be used with a rubber hammer or an additional hammer
  • well insulated with rockwool
  • material, chamber: internally AISI 304 / externally AISI 304
  • The external surface is treated by stainless steel mirror technology, which is beautiful and generous.
4.2 Exhaust duct
  • Duct connection from chamber to cyclone, easily dismountable
  • material: AISI 304
4.3 Spare parts
  • two powder glasses
  • one inlet filter
5 Exhaust and powder discharge system 
5.1 Cyclone
  • Type HCF, size ø180 mm
  • Highly effective separation of powder and process gas
  • Easy dismantling by means of a hand wheel for cleaning
  • Powder discharge through a butterfly valve into powder glass
  • Powder glass 1000 ml, Teflon adapter, 1 off
  • Material, cyclone: AISI 304
5.2 Exhaust fan
  • Imported high pressure fan, 1.5kW
  • Flexible connection from cyclone
  • Frequency control, wind speed 0-100% controllable.5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal
6 Control system
6.1 Electrical operator panel
  • Independent learning design, mobile, fit the circular design of the tower
  • Unique painting processor using standard HSSP
  • Siemens PLC Smart Controller
  • Advanced touch texture capacitive screen, high color fidelity
  • Self-owned intellectual property LF-Control 2.0, visual touch operation
  • Bag filter automatic dust control
  • Automatic control of air hammer system pneumatic vibration
  • Linkage control high speed centrifugal atomizer
  • Display and control of inlet air temperature, outlet air temperature, frequency conversion, needle frequency, etc.; data record and export, curve analysis function, alarm and overload protection

Optional Accessories
Item No. Item Name DESCRIPTION
SD05A002 Air compressor Silent and oil free
SD05A003 Air hammer Air hammer system for automated control
SD05A004 Centrifugal atomizer Rotary high speed centrifugal atomizer
SD05A005 Bag filter Used to treat dry exhaust and recover residual materials
SD05A006 Bag filter Used to treat dry exhaust and recover residual materials with pulse function
SD05A007 Air pre-filter SS304 type air pre-filter rack

Intelligent Silent Oil-free Air Compressor (oPTIONAL)
  • Pure oil-free: pure oil-free design, the output gas does not contain oil molecules, no harm to the human body
  • Ultra-quiet: low noise, smooth and non-fluctuating output air pressure, reducing noise pollution
  • Multi-stage filtration: multi-stage gas filtration, cleaner and purer, extending the service life of the instrument
  • Internal spray rust prevention: The gas tank is finished by internal spraying to prevent the air from being rusted and contaminated.
  • Safe to use: If the voltage and current cause the machine to overheat, automatically stop the protection to avoid burnout.
  • Automatic start: intermittent use, machine switch does not need to be restarted
  • Adjustable air pressure: air pressure can be adjusted to meet different equipment needs
  • Durable: used according to regulations, using more than 15,000 hours
  • Simple maintenance: no need to add lubricant, easy to maintain after purchase
5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal
5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal
 
5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal
5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal


 
SPECIFICATIONS VALUE
Power (W) 3000
Exhaust volume (L/M) 608
Noise dB(A) 56
Maximum pressure (Bar) 8
Gas tank capacity (L) 120
Gross weight (KG) 124
Net weight (KG) 94
Size (L/W/H) cm 122*55*91

Installation requirements
Model SD-05A
Space required L*W*H (m) 1.92×1.02×2.0
Votage 3P 380V/50Hz
POWER 16KW
Inlet water Tap water
Air Air compressor
Exhaust Exhaust port

MAIN PARTS LIST
Item Qty
Glass collection bottle  1pc
Silicone tube  3.5 m
Power cord with quick release  2m
Air tube with quick release  4 m
Pt100 temperature sensor 1 pc
Peristaltic pump  1 set
Quick-install butterfly valve  1 pc

Layout size
5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal

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