Refrigerating & Heating Circulator Tcu (Multi-Reactor Chiller)

• Customization: Available
• Type: Water-Cooled
• Cooling Method: Water-cooled
• Model NO.: HRHC-M Series
• Unit Structure: Integral
• Selected Voltage: 380V/50HZ
• Compressor Number: 1
• Noise Level: Low
• Application Fields: Chemical
• Certification: RoHS, ISO, CE
• Condition: New
• Temperature Range: -120~ 250degree/-45~ 250degree
• Transport Package: Export Packing
• Trademark: Xiangyi
• Origin: China
• HS Code: 8418692090
• Production Capacity: 100 PCS/Month

Product Description

Temperature control system for many pilots and industrial production reactors

TCU temperature control system USES the existing heat (such as steam, cooling water and cryogenic liquid - the "primary") system infrastructure are integrated into the single fluid system was used to control the temperature of process equipment or in the secondary loop. This achieves only one type of heat transfer liquid can flow into the jacket of the reaction vessel (not directly flow into steam, cooling water or ultra-low temperature liquid).The temperature of the whole reaction process is controlled by operation. 


Advantages & Functions

• Working temperature range from -25°Cto 200°C, other temperature range need to set to the widest temperature range(-50°Cto 250°C)
• Centralized control of 2~20 reactors, each reactor's and jacket temperature can be set independently. One system control multiple reactors at target temperature is realized.
• Maximum process stability and reproducibility.
• Under the system control, energy-saving efficiency is improved. The freezing medium and heating medium flowing through the production angle of the reactors are controlled accurately.
• Previously unachievable performance.
• High-accuracy and intelligent temperature control.
• Adopt plate heat exchanger & piping heater to improve the heating and cooling rates.
• Ultra-high temperature flexible cooling technology, the process that using cooling water to cool down from 250°Cwill not produce steam. The temperature rise of water temperature is controlled by 4 degrees and it can produce fouling risk of the heat exchanger.
• Factory's existing refrigeration system and heating system can be used together with this system in order to reduce the input cost.
• Increased thermal fluid life.
• 10 inch TFT touchscreen with graphic display.
• Comprehensive warning and safety functions.
• Superior performance and unique.
• With USB interfaces, RS485 interfaces, industrial control configuration software.
• It can be produced explosion-proof function according to customer's software.

Specifications:

Using single fluid heat transfer control system has the following advantages:

1. The user can obtain a closed and repeatable temperature control at a wide temperature range, which can achieve the temperature control of -120 degrees ~ 300 degrees;
2. Avoid the replacement of traditional equipment and the requirement for jacket maintenance;The smaller fluid volume also guarantees the quick response of the control loop and the thermal response delay is small.
3. The built-in electric heating oil auxiliary system can automatically turn on the auxiliary heating system according to the requirements to reduce the steam pressure;
4. can achieve the energy saving purpose by fast running accurate matching of each heat demand;
5. Control the temperature of the whole reaction process by accurate and fast operation, and the rapid response control is carried out during the whole reaction process.
6. There is a standardized interface, which can increase the heat transfer module according to the actual demand;
7. the temperature of the control reaction process and the single fluid temperature can be selected, and the temperature difference between the temperature of the reaction process and the temperature of the thermal conductivity can be controlled.
8. can carry out recipe management and production process record;
9. Full closed pipe design is adopted.
10. According to the instructions given by the system PLC, turn on the Angle of the electric control valve and control the flow of the cryogenic liquid into the reactor jacket, thus achieving energy saving and efficiency. All the signals in this process are based on temperature.
11. To ensure the safety operation of the system, electric hair can be fully opened by hand.

1. Secondary circulation unit single fluid temperature control system

Type	HRHC-M35N HRHC-M35NS HRHC-M35NH HRHC-M35NSH	HRHC-M50N HRHC-M50NS HRHC-M50NH HRHC-M50NSH	HRHC-M80N HRHC-M80NS HRHC-M80NH HRHC-M80NSH	HRHC-M125N HRHC-M125NS HRHC-M125NH HRHC-M125NSH	HRHC-M200N HRHC-M200NS HRHC-M200NH HRHC-M200NSH
Medium temp. range	-120~ 250degree setting the max temp according to the supplier heating or cooling source) -40 ~ 135degree (The maximum temperature range can be operated by using glycol water formula.)
HRHC-M  N	A set of cooling heat exchanger, heat exchanger, through proportional adjusting valve control cold heat into the heat exchanger, then through the uniform medium input to the reactor jacketed to do heat exchange and temp. Control, system has inside expansion tank.
HRHC-M  NS	Besides HRHC-M N function, add one set heater used to reduce high temp.
HRHC-M  NH	Besides HRHC-M N  function, add electrical heating function
HRHC-M  NSH	Besides HRHC-M N  function, add one set heater used to reduce high temp and electrical heating function
Tank capacity	100L	200L	280L	390L	500L
Heat exchanger area	3.5m2	5m2	8m2	12.5m2	20m2
Electric heating function H	25KW	35KW	50KW	65KW	80KW
	With "H" has heating function
Control mode	PID adaptive controller, special dynamic control calculation, LABFREEZ controller
communication	MODBUS RTU protocol RS485 interface, optional ethernet interface/R232 interface
Temperature control selection	Material control temp.
Temperature feedback	The temperature of three points: the inlet and outlet of heat-conducting medium, material in reactor(External temperature sensor), PT100 sensor
Material temperature feedback	Material temp. feedback: PT100 or 4 ~ 20mA or communication given Temp. feedback: PT100
Material temperature accuracy	±1°C	±1°C	±1°C	±2°C	±2°C
Circulating pump	200L/min 2.5BAR	250L/min 2.5BAR	400L/min 2.5BAR	500L/min 2.5BAR	750L/min 2.5BAR
Input, display	7-inch color touch screen display and touch key input, temp curve display
Security and protection	Self-diagnosis function; freezer overload protection; high pressure switch, overload relay, thermal protection device, liquid low level protection, high temperature protection and temperature fault protection.
Perform valve	Electric proportional control valve, control signal 4~20mA.
Piping material	SUS304
The interface size	DN40	DN40	DN-50	DN-65	DN-80
Installation dimensions	1000*1200*1750	1250*1250*2000	1500*1500*2050	2050*1450*2050	2050*1450*2050
POWER	AC380V 50HZ 1.6kw (max)	AC380V50HZ 2.1kw (max)	AC380V50HZ 2.5kw (max)	AC380V50HZ 5.7kw (max)	AC380V50HZ 7.7kw (max)
Suffix H power supply	AC380V 50HZ 26.6kw (max)	AC380V50HZ 37.1kw (max)	AC380V50HZ 52.5kw (max)	AC380V50HZ 70.7kw (max)	AC380V50HZ 87.7kw (max)
Shell material	SUS 304	SUS 304	SUS 304	SUS 304	SUS304

 

1. Coolant temperature control system

Type	HRHC-MC35N HRHC-MC35NS HRHC-MC35NH HRHC-MC35NSH	HRHC-MC50N HRHC-MC50NS HRHC-MC50NH HRHC-MC50NSH	HRHC-MC80N HRHC-MC80NS HRHC-MC80NH HRHC-MC80NSH	HRHC-MC125N HRHC-MC125NS HRHC-MC125NH HRHC-MC125NSH	HRHC-MC200N HRHC-MC200NS HRHC-MC200NH HRHC-MC200NSH
Medium temp. range	-45~ 250degree  (setting the max temp according to the supplier heating or cooling source) -40 ~ 135degree (The maximum temperature range can be operated by using glycol water formula.)
HRHC-MC  N	The main cold source/or main heat source is used to regulate the flow of the system through proportional regulation system, and control the heat of the clamping of the reaction tank, and a set of heat exchanger for heating or cooling is controlled or cooled.
HRHC-MC  NS	Besides HRHC-MC N function, add one set heater used to reduce high temp.
HRHC-MC  NH	Besides HRHC-MC N function, add electrical heating function
HRHC-MC  NSH	Besides HRHC-MC N function, add one set heater used to reduce high temp and electrical heating function
Heat exchanger area	3.5m2	5m2	8m2	12.5m2	20m2
Electric heating function H	25KW	35KW	50KW	65KW	80KW
	With "H" has heating function
Control mode	PID adaptive controller, special dynamic control calculation, LABFREEZ controller
communication	MODBUS RTU protocol RS485 interface, optional ethernet interface/R232 interface
Temperature control selection	Material control temp.
Temperature feedback	The temperature of three points: the inlet and outlet of heat-conducting medium, material in reactor(External temperature sensor), PT100 sensor
Material temperature feedback	Material temp. feedback: PT100 or 4 ~ 20mA or communication given Temp.feedback: PT100
Material temperature accuracy	±1°C	±1°C	±1°C	±2°C	±2°C
Circulating pump	150L/min 2.5BAR	200L/min 2.5BAR	400L/min 2.5BAR	500L/min 2.5BAR	750L/min 2.5BAR
Input, display	7-inch color touch screen display and touch key input, temp curve display
Security and protection	Self-diagnosis function; freezer overload protection; high pressure switch, overload relay, thermal protection device, liquid low level protection, high temperature protection and temperature fault protection.
Perform valve piece	Electric proportional control valve, control signal 4~20mA.
Piping material	SUS304
The interface size	DN40	DN40	DN-50	DN-65	DN-80
Installation dimensions	1000*950*1750	1250*1000*2000	1500*1250*2050	2050*1450*2050	2050*1450*2050
External dimension EX	1000*1200*1750	1250*1250*2000	1500*1500*2050	2050*1450*2050	2050*1450*2050
The power supply	AC380V 50HZ 1.6kw (max)	AC380V50HZ 2.1kw (max)	AC380V50HZ 2.5kw (max)	AC380V50HZ 5.7kw (max)	AC380V50HZ 7.7kw (max)
Suffix H power supply	AC380V 50HZ 26.6kw (max)	AC380V50HZ 37.1kw (max)	AC380V50HZ 52.5kw (max)	AC380V50HZ 70.7kw (max)	AC380V50HZ 87.7kw (max)
Shell material	SUS 304	SUS 304	SUS 304	SUS 304	SUS304

Technological Process:







Packing