-25° C~200° C Industry Hermetic Refrigerating & Heating Circulator (Dynamic Temperature Control systems)

• Customization: Available
• Type: Water-Cooled
• Cooling Method: Water-cooled
• Model NO.: HRHC Series
• Unit Structure: Integral
• Selected Voltage: 220V50Hz/380V 50Hz
• Compressor Number: 1
• Noise Level: Low
• Application Fields: Chemical
• Application Machine: Laser Equipment,Plasma Welding
• Certification: RoHS, ISO, CE
• Condition: New
• Temperature Range: -25°c~200°c
• Temp. Accuracy: ±1°c
• Transport Package: Export Packing
• Trademark: Xiangyi
• Origin: China
• HS Code: 8418692090
• Production Capacity: 100 PCS/Month

Product Description

Application:
Reactor Systems Autoclaves, Pilot Systems, Mini Plant Systems, Scale up for Operational Development, Double wall reactors, Advanced-Flow Reactors, Distillation Systems, Material Testing, Combinational Chemistry, Semi conductor Industry, Vacuum Chambers.

Advantages & Functions

• Hermetic circulation system make sure high accuracy of temperature and extend life time of circulating liquid.
• Widely working temperatures range from -100°C to +350°Cwithout cooling fluid change
• Intelligent PID temperature control
• High stability and reproducibility of process
• Adopted plate heat exchanger, heating pipeline to improve rate of heating & cooling
• Widely cooling power range from 0.5 to 500 kW
• Brilliant 4 inch, 7 inch, 10 inch TFT touch screen with graphic display can be choose.
• Comprehensive warning and safety functions
• Rapid cooling down from high temperature (from 300°C).
• Control software is available which can communication in 200 meter distance. (Optional)
• Incredibly compact

Structure design

A fully closed piping design, high efficiency plate heat exchanger used to reduce the demand for the thermal fluid utilization while providing the system to achieve the rapid ups and downs in temperature The whole system is a closed liquid circulation system with a expansion of container, expansion of the container and the liquid circulation is adiabatic, it will not in liquid circulation, only mechanical connection, regardless of the temperature is a high temperature or low temperature, the tank temperature is limited to 60°C. The advantages by this design:

• Only the heat conduction medium in the expansion container touches the oxygen in the air. (The container temperature is limited to 60°C), therefore, during the process the risk of imbibing and volatilization of the heat conducting medium is reduced.
• No volatilization of the heat conducting medium at high temperature.
• No need to change the heat conducting medium. Continuous control the temperature range to -80°C~190°C, -70°C~220°C, -88°C~170°C, -55°C~250°C, -30°C~300°C without rising the pressure.

Display function

• All the kind of process control temperatures.
• Liquid level of the heat conducting medium in the expansion vessel.
• Indication working status of refrigeration system.
• Indication working status of heater.
• Indication working status of circulation pump.
• Temperature control mode (materials and heat transfer medium).
• Temperature upper limit and lower limit can be set.
• Temperature difference between jacket & reactor material can be set.
• Alarm when liquid is empty.
• Refrigeration compressor can be set to operate manually or automatically.
• Clear temperature curve displayed, it can be zoom and exported to computer.
• Recipe procedure set display
• Alarm note display

Principle of process control
Change the control settings of the method, the response as soon as possible in the process of the system lags behind, be the smallest system overshoot. Controlled by two PID (PID is a variable in each group) control loop structure, known as the two sets of control loops: the main circuit and from the circuit, the main control loop from the loop output as the settings. System with feed forward with PV, the master PID loop operation results of the PV output and feed forward signals  as the composite of the settings from the control loop, through such control of the temperature gradient to ensure the accuracy of temperature control system.

High repeatability of results control
   


Circulation Pump
High temperature resistant low tempera  ture magnetic drive pump or a leak-free high and low temperature shield-driven pump, reduce the risk of system leakage. At the same time the system has the advantages of low noise and big traffic flow.

Electronic expansion valve
Wide temperature range of dynamic temperature control system with electronic expansion valve produced by Emerson company, It can monitor and adjust the number of steps (0~750 Steps / minute) into the motor, precise control the liquid volume from the refrigerant , Improve control accuracy.

Configuration software (Optional)

All dynamic temperature control system HRHC-Series can be connected with the computer.
You can install and record the picture of display on the computer via the configuration software.

• Communication distance less than 200m.
• Easily temperature setting
• Real time control screen
• Curve Records
• Program selection
• Alarm screen recording

Safety protection
Many additional features to ensure the safe operation of the system. For the operation to run not normally appear in the alarm in time and displayed on the touch screen. Phase sequence, leakage protection, refrigeration system high and low voltage protection, overload the pump, compressor overload, high and low level, two independent over-temperature protection, water protection, protection of the circulation line shut.

Connecting Pipe

Items	Temp. range	Interface port
Fluorine rubber hose	-30~200°C	Φ12*16  Φ16*22  Φ20* 26
Metal insulation pipe	-60~250°C	DN15  DN20  DN25  M24*1.5  M30*1.5  M38*1.5

Date interface & software
Standard configuration:

1. Inputs of PT100 temperature sensor
2. USB data export interfaces
3. RS485 interface (MODBUS protocol)
4. Alarm contact output

Optional:

1. Inputs of 4 ~ 20mA temperature measurement
2. Inputs of 4 ~ 20mA temperature setting
3. Ethernet interface
4. RS232 interface (MODBUS protocol)
5. Computer operating software (Must be fitted with Ethernet interface)
6. External control box with touch screen display

Common Specifications:

• Control mode: Feed forward PID, PLC control
• Temperature control: Temperature of material and circulation liquid can be controlled and set
• Program:20 group programs, 45 segments for each group
• Protocol: MODBUS RTU / RS 485 Interface
• Temp. sensor: Circulation medium PT100, raw material PT100 (3 measuring points) 4~20mA (Optional)
• Control panel: 7 inches color touch screen, temperature curve display & record
• Safety: With self-diagnosis function; freezer overload protection; high-pressure switch, a variety of security features overload relays, thermal protection devices.
• Closed loop system: Fully closed system, no oil mist at high temperature, low temperature do not absorb moisture in the air, the system does not increase the pressure because the high temperature, low temperature heat transfer medium in automatic replenishment operation.

  -25°C~200°C Industry

Model		HRHC-2A25W	HRHC-2A38W	HRHC-2A60W	HRHC-2A95W	HRHC-2A130W
Temperature range °C		-25°C~200°C
Heating power		25kW	38kW	60kW	95kW	130kW
Cooling power	200°C	25kW	38kW	60kW	95kW	130kW
	100°C	25kW	38kW	60kW	95kW	130kW
	20°C	25kW	38kW	60kW	95kW	130kW
	-5°C	19kW	30kW	46kW	70kW	80kW
	-20°C	12kW	16kW	22kW	32kW	43kW
Circulation pump		Max110L/min 2.5BAR	Max150L/min 2.5BAR	Max250L/min 2.5BAR	Max250L/min 2.5BAR	Max250L/min 2.5BAR
Compressor		Copeland	Copeland	Copeland	Copeland	Copeland
Evaporator		KAORI Plate heat exchanger
Oil separator		Emerson
Expansion tank		Emerson
Refrigerant		R-404A
Connection size		DN25 PN10	DN32 PN10	DN40 PN10	DN40 PN10	DN40 PN10
Water-cooled type W (cooling water at 30°C)		6m³/h 1.5bar~4bar	10m³/h 1.5bar~4bar	14m³/h 1.5bar~4bar	20m³/h 1.5bar~4bar	28m³/h 1.5bar~4bar
water-cooled condenser		Shell and tube exchanger(standard)
Dimension		1250*700*1500	1500*800*1600	1800*800*1650	2000*1000*1650	2300*1250*1750
Weight (water cooled)		480kg	750kg	1000kg	1250kg	1580kg
Power		AC380V 50HZ 34kW (max)	AC380V 50HZ 51kW (max)	AC380V 50HZ 78kW (max)	AC380V 50HZ 120kW (max)	AC380V 50HZ 160kW (max)
Case material		SUS 304	SUS 304	SUS 304	SUS 304	SUS 304

 




Technological Process 




Packing