SD-15/SD-15A Laboratory Scale Spray Dryer for Organic & Water Solvents

• Customization: Available
• Material Status: Solution
• Heat Source: Electricity
• Model NO.: SD-15/SD-15A
• Type: Laboratory Scale Spray Dryer
• Air Flow: 3m3/Min~5m3/Min
• Evaporate Water Capacity: 1500ml/H ~ 2000ml/H
• Particle Diameter Range: 1-25um
• Drying Time: 1.0~1.5s
• Temp. Precision: ±1 ºC, Real Time Pid Control
• Max. Sample Feed: 2000ml/H
• Min. Sample Feed: 50ml/H
• Nozzle Material: SS316 Stainless Steel
• Power Supply: 220V/50Hz or 110V/60Hz
• Transport Package: Plywood Packing
• Specification: Dimensions: 990× 790×
• Trademark: Xiangyi
• Origin: China
• HS Code: 8419399090
• Production Capacity: 100 PCS/Month

Product Description

 

SD-15/SD-15A Lab Spray Dryer

SD-15 Lab Spray dryer is self contained and supplied complete and ready for immediate operation. All major components are housed within a stainless steel cabinet and the unit can be used on a bench top or with an optional stainless steel stand. The system was designed to be stand by a keyboard, conducted by a colorful crystal screen of touch guidance mode , and allowed two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process .

APPLICATIONS
Spray drying can be used in a wide range of applications where the production of a free-flowing powder sample is required. This technique has successfully processed materials in the following areas:
Beverages • Flavours and Colourings • Milk and Egg Products • Plant and Vegetable Extracts • Pharmaceuticals • Heat Sensitive Materials • Plastics •  Polymers and Resins • Perfumes • Ceramics and Advanced Materials •
Soaps and Detergents • Blood • Dyestuffs • Foodstuffs • Adhesives • Oxides • Textiles • Bones, Teeth and Tooth Amalgam and many others. Most solutions and suspensions can be spray dried providing that the resulting product has the characteristics of a solid material.

PRINCIPLE
1.     A menu driven microprocessor controller allows the selection of inlet temperature, airflow, automatic de-blocker frequency and pump speed. The  controller features an RS 232 output for connection to a PC or data logger and software allows the control and monitoring of all functions and printing of results.
2.     The self-priming peristaltic pump delivers the sample liquid from a container through a small diameter jet into the main chamber. At the same time an integral compressor pumps air into the outer tube of the jet which causes the liquid to emerge as a fine atomised spray into the drying chamber.
3.     Heated air is blown through the main chamber evaporating the liquid content of the atomised spray. The solid particles of the material, which are normally in a free flowing state, are then separated from the exhaust air flow by a cyclone and collected in the sample collection bottle. The exhaust airflow is directed through a flexible 60 mm diameter hose direct to atmosphere or to an existing extraction system.

ADVANTAGES

• Two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process . PLC controller, LCD touch panel control fascia with flow path of system. Using proface touchable interface display operation, operator can control temperature, airflow volume, air pressure, pump speed and de-blocker frequency.
• Spray chamber, cyclone separator, receiving tank are all made of Borosilicate glass which can resist strong acid/alk li, high temperature. It can work in a no-pollution and stable environment, and the whole process can be inspected. All the spare parts are easy to install and wash.
• Made of SUS-316 Stainless steel. Easy operating.
• To assure accurate temperature control and easy parameter adjusting, SD-15 applies PID.
• A filter has been equipped to the inlet unit to prevent the sample from contamination .
• The self-priming peristaltic pump delivers the sample liquid from a container through a small diameter jet into the main chamber to avoid secondary pollution.. To make sure the process conducted steady and smoothly, magnetic agitator is optional to make the solution well mixed.
• Narrow size distribution of particles.
• Automatic de-blocking device prevents the nozzle from becoming blocked and variably controlled
• The air compressor is no oil and don't pollute compress air. The power from receiving tank has a good flow. The sound is low than 60db, and following the GMP understands.
• Supplied complete and ready for most spray drying applications.
• Automatic de-blocking device prevents the nozzle from becoming blocked and variably controlled.
• Equipped with air filter to remove and collect fine particle s in exhausted air.
• Can be used for organic & water solvents (Model SD-15A)

         

     

TECHNIACL INFORMATION

Model	SD-15	SD-15A
Material for drying	Water-base	Organic solutions With nitrogen circulation system and online recovery system
Power	3kw	6kw
Heating power	3kw	3.5kw
Air flow	5m3/min	3m3/min
Inlet/outlet filters	Optional (HEPA)	N2
Dehumidifier	No	Yes
Control	PID Automatic or manual dual control
Display	LCD touch display can show Inlet temperature / outlet temperature / peristaltic pump speed / wind / through needle frequency
Inlet air temperature range	30ºC to 300ºC
Outlet air temperature range	30ºC to 140ºC
Evaporate water capacity	1500mL/H ~ 2000ml/h
Particle diameter range	1-25um
Drying time	1.0~1.5s
Temp. Precision	±1 ºC, real time PID control
Max. Sample feed	2000mL/H
Min. Sample feed	50mL/H
Dimensions & weights	990×790×1480 mm/ 168KG 660×430×610 mm/ 23kg (main-chamber/cyclone/sample collection bottle/waste collection tube) (2 packages)
Operation interface	English language
obturating ring	50 pcs
Nozzle diameter	Can be chosen from  0.5mm/0.7mm/0.75mm/1.0mm/1.5mm/2.0mm
Nozzle material	SS316 stainless steel
Power supply	220V/50Hz or 110V/60Hz

MAIN COMPONENTS

Items	Standard	Remarks
Air Compressor	4.2 m^3/H, internally installed	Hanjin (Korea)
SELF-PRIMING PERISTALTIC PUMP	1500ml/H	RS (France)
Peristaltic Pump Head		RS (France)
PLC		ELT (Taiwan)
touch screen	180*140mm	ELT (Taiwan)
transducer		ELT (Taiwan)
AIR-BLOWER	6.5M^3/min	PDX(Taiwan)
thermal-protective elbow	140mm	stainless steel & High temperature resistant material (1700ºC)
exhaus adapter	50mm	stainless steel
THERMOCOUPLE	M8x1.25
MAIN-CHAMBER	140mm	PYREX
CYCLONE	85 mm	PYREX
NOZZLE	0.7mm
silicone rubber tube	φ8xφ5	resist heat,2M

Spray dried samples



How to find the model?
SD-15 Suitable for water-based material, glass type.
SD-15A lab spray dryer can be used for organic & water solvents, with nitrogen circulation system and online recovery system
SD-500 Bench-top type, stainless steel type, equipped with outlet filter, external air compressor
SD-501 Upgrade model of SD-500, Mini Spray Dryer for processing organic solutions, built in nitrogen circulation system, low temperature cooling cycle pump
SD-1800F lab low temperature spray dryer can be used for thermo-sensitive materials and high carbohydrate compositions materials.
SD-18 Laboratory large particle spray dryer, glass type
SD-18A Suitable for water-based material, Upgrade new model
SD-1000 laboratory spray granulator (fluidized bed granulation) can be used for granulation and coating.)
SD-1800F Suitable for water-based material, Low temperature compare to SD-15/SD-15A
SD-2000 lab vacuum spray dryer can be used for probiotics, enzyme and other thermo-sensitive materials.
SD-3000F Lab spray freeze dryer is a new freeze dryer method which is faster than traditional freeze dryer.

Plywood Packing




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